Corrugation Roller

In the corrugated packaging industry, corrugation rollers play a critical role in forming consistent flutes and ensuring efficient board production. Operating continuously under high temperatures, heavy loads, high speeds, and vibration, the reliability of roller bearings directly impacts product quality, equipment uptime, and maintenance costs.

In such demanding conditions, effective lubrication is essential for minimizing friction, controlling bearing temperature, and preventing premature wear.

This case study highlights how a technically engineered lubrication solution enhances corrugation roller bearing reliability, extends lubrication intervals, and delivers measurable maintenance and cost benefits.

• Poor high-temperature stability of the existing grease leads to oxidation and carbonization.
• Inadequate load-carrying capacity results in metal-to-metal contact and premature bearing wear.
• Incorrect grease viscosity increases friction and leads to higher power consumption.
• Steam and moisture ingress cause grease emulsification and corrosion of bearing components.

• Excellent thermal stability to resist grease oxidation, hardening, and degradation at high operating temperatures.
• Strong sealing and water resistance to prevent the ingress of paper dust and moisture.
• Stable viscosity to minimize friction and maintain efficient bearing performance.
• Resistance to drying out to ensure smooth roller rotation and consistent flute formation

MOSIL SAM - 9140

• No grease film dryness observed even after 15 days of continuous operation.
• Re-greasing interval extended from 10 days to 15 days.
• Monthly grease consumption reduced by 15%, resulting in lower lubrication costs.
• Ensures smooth roller rotation and consistent flute formation.
• Minimizes metal-to-metal contact, reducing wear and extending bearing service life.
• Excellent sealing properties prevent the ingress of paper dust and adhesive vapors.