Introduction
Given the high capital cost and criticality of open gear-driven equipment, lubrication becomes a strategic factor in ensuring continuous plant operation and minimizing total cost of ownership.
This case study demonstrates how a technically advanced lubrication solution enhances gear protection, reduces wear and downtime, and improves overall operational efficiency in demanding open gear applications across heavy industries.
Challenge
- Inadequate load carrying capacity
- Poor adhesion leads to lubricant throw off
- Insufficient film thickness leads to metal-to-metal contact
- Poor thermal stability leads to hardening/dripping
Expectation
- Should have high load carrying capacity (EP performance)
- Should have thick, durable lubricating film
- Should have strong adhesion to resist throw-off
- Stable at high temperatures (no hardening or dripping)
- Suitable for spray or sump lubrication systems
Recommendation
MOSIL WP 1250 ST ( For Sump Lubrication)
MOSIL WP 2500 ST ( For Spray Lubrication)
Application Benefits
- Excellent protection against pitting, scoring, and gear tooth wear
- High load carrying capability for heavy-duty applications
- Superior adhesion minimizes lubricant loss and fling-off
- Forms a thick film to prevent metal-to-metal contact
- Reduces friction and operating noise
Industry Segment: Steel, Cement, MRO
Equipment: Girth Gears
Application: Girth Gear & Pinion Lubrication
